There are a variety of reasons to consider on site nitrogen generation for your business. Whether you’re looking to reduce your Carbon footprint, cut costs, or accelerate the ageing process of your products, some benefits make it worthwhile to consider. In this article, we’ll cover the benefits and discuss the costs associated with on-site nitrogen generation.
Carbon footprint
On-site nitrogen generation is a growing trend in manufacturing that helps manufacturers cut costs and reduce their carbon footprint. On site nitrogen generators produce nitrogen as needed, removing the need for frequent deliveries. This method also eliminates the emission of harmful gases into the environment.
Nitrogen is typically delivered in cylinders. This process uses considerable energy and generates huge amounts of CO2. In contrast, onsite nitrogen generation eliminates this process, resulting in a lower carbon footprint and more control over nitrogen quality.
Costs of On Site Nitrogen
On site nitrogen generation is an efficient way to reduce the costs associated with supplying and handling nitrogen. A nitrogen generator uses less floor space than a traditional air compressor and can easily be integrated into an existing compressor installation. The gas flow rate of the generator should match the application requirements to maximize production uptime. With the right configuration, the on site nitrogen generation system can pay for itself in less than two years.
An on site nitrogen generation is a good option for manufacturers who rely on nitrogen gas in the manufacturing process. It can save up to 80 per cent compared to the external nitrogen supply. However, it is important to note that it is not a perfect solution and can be costly.
Product loss from nitrogen facility to truck
Nitrogen generation is an effective process for optimising the performance of a manufacturing facility. It helps manufacturers to reduce costs while reducing the carbon footprint of their operations. With this process, a manufacturer can generate liquid nitrogen on-site and save as much as 40 to 80 per cent compared to buying liquid nitrogen from a truck. Typically, liquid nitrogen costs £0.35 per hundred cubic feet and can increase to more than £3 per hundred cubic feet, but on-site generation can lower costs to £0.21 per hundred cubic feet.
Nitrogen generation has a rapid return on investment. It requires generators, air compressors, and nitrogen receivers. It also requires site preparation and maintenance. However, it can help reduce costs to as little as £0.11 per hundred cubic feet of nitrogen, excluding the costs of supplementary nitrogen suppliers.
Product ageing process
Nitrogen generation is an environmentally friendly alternative to purchasing delivered gas. Delivered nitrogen carries a variety of costs, including delivery charges, fuel surcharges, hazmat fees, and storage tank rental. On-site nitrogen generation is much more cost-efficient than delivered gas.
On-site nitrogen generation allows industries to efficiently and reliably harvest nitrogen from the atmosphere. Nitrogen generation systems can deliver clean, dry, high-purity nitrogen gas. These systems are ideal for a variety of industrial applications.
Product preservation
Aside from being environmentally friendly, nitrogen on-site generation can also reduce costs. Rental and delivery charges for nitrogen cylinders and tanks add up to a substantial annual expense. Not to mention the cost of product wastage when nitrogen supplies run out. In addition to cost savings, on-site nitrogen generation also increases operational efficiencies.
While nitrogen generators aren’t new, general awareness is still low in the manufacturing industry. This means on-site nitrogen generation hasn’t yet achieved high market penetration. However, nitrogen generator technology has come a long way in the past few years. This means that the most common misconceptions about on-site nitrogen generation are outdated.
Membrane nitrogen generators
If you’re in the market for a nitrogen generator, you may be wondering what the benefits are. These include cost-effectiveness, safety, logistics, and reliability.
Membrane nitrogen generators
A membrane nitrogen generator uses pressure-swing adsorption to produce oxygen and nitrogen. Adsorption is the process by which molecules temporarily adhere to surfaces. These generators are suitable for a wide range of applications. They are also very quiet and can be installed directly on the production floor. Additionally, they are easy to install and commission. This makes them an ideal choice for companies seeking to scale up their N2 generation.
Nitrogen generated on-site is more cost-effective than purchasing it from vendors. Nitrogen generated in this way can be used almost instantly and requires minimal maintenance. In addition, nitrogen generators have long life spans, and they can function for up to ten to fifteen years.
Cost-Effectiveness
If you are considering purchasing a nitrogen generator for your business, you should be aware of the costs involved. A nitrogen generator requires a significant capital investment. You will need to purchase a nitrogen generator, air compressor, receivers, and other equipment. These items will also need maintenance and site preparation. Despite this initial outlay, a nitrogen generator can reduce your regular operating expenses to less than $0.11 per cubic foot. The costs of running a nitrogen generator are also substantially lower than the cost of purchasing supplementary nitrogen from a third party.
Another benefit to generating nitrogen on-site is the reduction of costs associated with transportation and storing it. Purchasing and transporting nitrogen from a vendor is expensive and requires the use of limited resources. Not only will you have to store the nitrogen, you will also have to coordinate logistics between the generator and trucks. Some industrial operators also need to install storage facilities and set up storage standards to prevent product loss while in transit.
Safety
Installing nitrogen generators at a facility is a straightforward process. These units are designed to provide nitrogen in the exact amount and pressure that is needed. This eliminates the need to rely on compressed-gas tanks that can become compromised over time. Furthermore, the generators themselves are compact and easy to install. However, they come with some risks, which should be considered before installation.
One of the biggest concerns about nitrogen generators is the potential for corrosion. Using nitrogen as supervisory gas in fire sprinkler systems was once considered a radical concept. However, it is now common in the US and Europe. Although there are still questions about their safety, the truth is that nitrogen generators can greatly reduce the risk of corrosion inside sprinkler systems.
Logistics
There are a number of benefits to utilizing nitrogen generators. Not only are they highly efficient, but they are also less expensive than dewars, cylinders, and liquid methods of obtaining nitrogen. They can be customized for various applications and have specific purity levels to meet your specific needs. This helps lower your utility costs and increase efficiency. For many industries, nitrogen generators are the best choice. Here are some of the ways nitrogen generators can benefit your business.
Using nitrogen gas in-house is also more environmentally friendly. It’s easier to store and transport than liquid nitrogen, which wastes energy and resources. Furthermore, liquid nitrogen requires diesel fuel, which increases carbon emissions. In addition to the environmental benefits of on-site production, nitrogen generators reduce the risk of worker injury and exposure to liquid nitrogen.
A membrane nitrogen generator uses pressure-swing adsorption to produce oxygen and nitrogen. Adsorption is the process by which molecules temporarily adhere to surfaces. These generators are suitable for a wide range of applications. They are also very quiet and can be installed directly on the production floor. Additionally, they are easy to install and commission. This makes them an ideal choice for companies seeking to scale up their N2 generation.
Nitrogen generated on-site is more cost-effective than purchasing it from vendors. Nitrogen generated in this way can be used almost instantly and requires minimal maintenance. In addition, nitrogen generators have long life spans, and they can function for up to ten to fifteen years.
Cost-Effectiveness
If you are considering purchasing a nitrogen generator for your business, you should be aware of the costs involved. A nitrogen generator requires a significant capital investment. You will need to purchase a nitrogen generator, air compressor, receivers, and other equipment. These items will also need maintenance and site preparation. Despite this initial outlay, a nitrogen generator can reduce your regular operating expenses to less than $0.11 per cubic foot. The costs of running a nitrogen generator are also substantially lower than the cost of purchasing supplementary nitrogen from a third party.
Another benefit to generating nitrogen on-site is the reduction of costs associated with transportation and storing it. Purchasing and transporting nitrogen from a vendor is expensive and requires the use of limited resources. Not only will you have to store the nitrogen, you will also have to coordinate logistics between the generator and trucks. Some industrial operators also need to install storage facilities and set up storage standards to prevent product loss while in transit.
Safety
Installing nitrogen generators at a facility is a straightforward process. These units are designed to provide nitrogen in the exact amount and pressure that is needed. This eliminates the need to rely on compressed-gas tanks that can become compromised over time. Furthermore, the generators themselves are compact and easy to install. However, they come with some risks, which should be considered before installation.
One of the biggest concerns about nitrogen generators is the potential for corrosion. Using nitrogen as supervisory gas in fire sprinkler systems was once considered a radical concept. However, it is now common in the US and Europe. Although there are still questions about their safety, the truth is that nitrogen generators can greatly reduce the risk of corrosion inside sprinkler systems.
Logistics
There are a number of benefits to utilizing nitrogen generators. Not only are they highly efficient, but they are also less expensive than dewars, cylinders, and liquid methods of obtaining nitrogen. They can be customized for various applications and have specific purity levels to meet your specific needs. This helps lower your utility costs and increase efficiency. For many industries, nitrogen generators are the best choice. Here are some of the ways nitrogen generators can benefit your business.
Using nitrogen gas in-house is also more environmentally friendly. It’s easier to store and transport than liquid nitrogen, which wastes energy and resources. Furthermore, liquid nitrogen requires diesel fuel, which increases carbon emissions. In addition to the environmental benefits of on-site production, nitrogen generators reduce the risk of worker injury and exposure to liquid nitrogen.
